Isakhiwo somugqa wokukhiqiza
Ividiyo Yokukhiqiza
I-can making line lineilungele ukukhiqizwa okuzenzakalelayo kwekani elingunxande elingu-1-5L.
Imishini yenziwa ngokwezifiso ngokuya ngosayizi wamathini akho kanye nezimfuneko zobuchwepheshe, ezifana nesistimu yokudlulisa, i-conveyor kanye ne-palletizing system ingakhanselwa.
Inqubo yokusebenza elula
1. Beka i-cut cut body materials etafuleni lokudla lomshini wokushisela ukumelana ne-automatic resistance,Ncela ama-vacuum suckers,thumela izikhala zethayela ngayinye ngayinye.nge-feeding roller,ithayela elilodwa elingenalutho lifakwa kurola ojikelezayo. ukwenza inqubo yokuzungeza, khona-ke izonikezwa indlela yokuqoqa ukuze yenze ukuzungezisa.
2. Umzimba uphakelwa emshinini we-welding wokumelana futhi wenze i-welding ngemuva kokumiswa okunembile.
3. Ngemuva kokushisela, umzimba wethini ufakwa ngokuzenzakalelayo ku-rotary magnetic conveyor yomshini wokuhlanganisa ukuze kuhlanganiswe ngaphandle, ukunamathela kwangaphakathi noma i-powder yangaphakathi, okuncike ekudingweni okuhlukahlukene kwekhasimende. ukuvezwa emoyeni nokugqwala.
4. Umzimba wethini ube usuphakelwa emshinini omncane wokuhlanganisa wethini elingunxande, futhi umzimba wethini usesimweni esiqondile uhamba endaweni ehambisa imithwalo eqondile. Iphakelwa esiteshini sokuqala sokukhomba se-automatic side welding seam ngezinsimbi.
5. Isiteshi sesibili siyi-square eyandayo.Lapho umzimba wethini umi endaweni, ethreyini yokuphakamisa umzimba wethini elawulwa yi-servo motor, futhi umzimba wethini uthunyelwa yileli threyi eliphakamisayo kusikwele isikhunta esinwebekayo ukwenza isikwele sinwebe. .
6. Isiteshi sesithathu siwukwenza i-can body flanging ephansi.I-flanging engezansi: ikani lizothunyelwa kwisikhunta esiphansi esiphansi esilele engxenyeni engenhla yomshini ngokuphakamisa ithreyi ukuze lenze.
7. Isiteshi sesine siwukwenza i-can body flanging.I-flanging engenhla:isilinda esingenhla sizocindezela umzimba wethini endaweni yesikhunta esiphezulu esiphephukayo ukuze siwenze.Kokubili ukuphephuka kwethini eliphezulu nangaphansi kuqhutshwa amasilinda amane. .
8. Isiteshi sesihlanu siwukuthunga okuzenzakalelayo okungaphansi.Ngemva kwezinyathelo ezinhlanu ezingenhla, indikimba yethini izohlehliswa phezulu naphansi yi-turner yomzimba bese yenza i-top seam, le nqubo iyafana nenqubo yokuthunga phansi.
Okokugcina, ikani eliqediwe liphakelwa umthumeli esiteshini esizenzakalelayo sokuhlola ukuvuza. Ngemva kokuhlolwa okunembile komthombo womoya, kutholwa imikhiqizo engafanelekile futhi iphushelwe endaweni engaguquki, futhi imikhiqizo efanelekayo izoza ebhentshini lokupakisha ukuze ifakwe okokugcina.
Ukubunjwa kanye ne-Tech-Parameter
Metal slitter umshini
| Ukusika kokuqala (ububanzi obuncane) | 150mm | Ukusika kwesibili (ububanzi obuncane) | 60mm |
| Isivinini (ama-pcs/min) | 32 | Ubukhulu beshidi | 0.12-0.5mm |
| Amandla aphelele | 22kw | I-Voltage &Frequency | 220v/380v/440v |
| Isisindo sengqikithi | 21000kg | Ubukhulu bomshini | 2520X1840X3980mm |
I-duplex slitter noma i-tinplate sheet slitter ingenye yezingcezu zemishini ebaluleke kakhulu kumugqa wokukhiqiza we-3-piece.yisiteshi sokuqala somugqa wokwenza ithini.Isetshenziselwa ukusika ishidi le-tinplate noma ishidi lensimbi engagqwali njengoba kwenza izikhala zomzimba ezinosayizi odingekayo noma amapheshana ethini.I-duplex slitter yekhwalithi ephezulu iwukuqhubeka kwe-fisrt kusixazululo esilungile sefekthri yokupakisha yensimbi.I-Versatile, Precise kanye ne-Robust yizidingo eziyisisekelo ze-duplex slitter.
I-slitter iqukethe i-feeder, i-shear, ibhokisi lokulawula likagesi, ipompo ye-vacuum, isilayishi kanye nesibukhali.I-slitter enemisebenzi eminingi iwukuguquguquka okukwazi ukuzondla ngayo ngokuzenzakalelayo, iqonde mpo, isika ivundlile ngokuzenzakalela, ukutholwa okuyi-duplex nokubala kukazibuthe kagesi.
Kafushane, i-automatic duplex slitter isebenza ku-procee kanje:
1. Okuphakelayo Kweshidi Okuzenzakalelayo
2. I-Vertical Slitting, Conveving and positioning, Ukusika Okuvundlile
3. Ukuqoqa nokupakisha
Automatic can body welding machine
| Ibanga lemvamisa | 120-320HZ | Isivinini sokushisela | 6-36m/min |
| Amandla okukhiqiza | 30-200Cans/min | Ibanga lobubanzi bekani | Φ52-Φ99mm&Φ65-Φ180mm |
| Ububanzi bekani ukuphakama | 55-320 mm | Izinto ezisetshenziswayo | I-tinplate, insimbi-based, i-Chrome plate |
| Ubukhulu bezinto ezibonakalayo | 0.16 ~ 0.35mm | I-diameter ye-copper wire esebenzayo | Φ1.38mm,Φ1.5mm |
| Amanzi okupholisa | Izinga lokushisa: ≤20℃ Ingcindezi:0.4-0.5Mpa Ukugeleza:10L/min | ||
| Amandla | 40 kVA | Ubukhulu(L*W*H) | 1750*1500*1800mm |
| Isisindo sengqikithi | 1800Kg | Impushana | 380V±5% 50Hz |
I-canbody welder isenhliziyweni yanoma yimuphi umugqa wokukhiqiza wethini elineziqephu ezintathu.Yenza izikhala zomzimba zibe yisimo sazo esiyisisekelo futhi ishise ukugqagqana komthungo.Isimiso sethu sokushisela iSuperwima sidinga ukugqagqana okuncane nje kwezingxenye ezimbalwa zeshumi zemilimitha.Ukulawula okuphezulu kwamandla okushisela kuhlanganiswe nengcindezi ehambisana nokunemba ekugqagqaneni.Kusukela kwethulwa isizukulwane esisha sabashiseli, amakhasimende emhlabeni wonke akuqinisekisile namuhla ukwaneliseka kwawo okukhulu ngokuthembeka okuvelele nokwethenjelwa komshini okuhlangene nokukhiqiza okongayo nokusebenza kahle.Kubekwe izindinganiso ezintsha zezimboni lapho kukhiqizwa ama-canbodies emhlabeni wonke.
Uhlelo lokugqoka
1. I-Seam Ngaphakathi: Uhlelo lokumboza i-Powder
I-Powder coating system ingenye yemikhiqizo yokumboza impushana eyethulwe yiNkampani yakwaChangtai.Lo mshini unikezelwe kubuchwepheshe bokufaka isifutho sokushisela amathangi abakhiqizi bamakani.
| Imodeli | I-CTPC-2 | I-Voltage&Frequency | 380V 3L+1N+PE |
| Isivinini sokukhiqiza | 5-60m/min | Ukusetshenziswa kwempushana | 8-10mm&10-20mm |
| Ukusetshenziswa komoya | 0.6Mpa | Ingakwazi ububanzi bomzimba | D50-200mm D80-400mm |
| Imfuneko yomoya | 100-200L/min | Ukusetshenziswa kwamandla | 2.8KW |
| Ubukhulu bomshini | 1080*720*1820mm | Isisindo esikhulu | 300kg |
2. Umthungo ngaphandle komshini Wokuhlanganisa
I-Powder coating system ingenye yemikhiqizo yokumboza impushana eyethulwe yiNkampani yakwaChangtai.Lo mshini unikezelwe kubuchwepheshe bokufaka isifutho sokushisela amathangi abakhiqizi bamakani.
| Can ubude ububanzi | 50-600 mm | Ingakwazi ububanzi bobubanzi | 52-400 mm |
| Isivinini serola | 5-30m/min | Uhlobo lwe-coating | I-roller enamathela |
| Ububanzi be-Lacquer | 8-15mm 10-20mm | Ukunikezwa okuyinhloko nomthwalo wamanje | 220V 0.5 KW |
| Ukusetshenziswa komoya | 0.6Mpa 20L/min | Ubukhulu bomshini nesisindo seNet | 2100*720*1520MM300kg |
Inkampani yethu yamukela ubuchwepheshe bokugcotshwa kwempushana obuthuthukile, okwenza umshini wokwakheka kwenoveli, ukuthembeka okuphezulu kwesistimu, ukusebenza okulula, ukusebenziseka okubanzi kanye nenani eliphezulu lokusebenza-intengo.Futhi ukusetshenziswa kwezingxenye zokulawula ezinokwethenjelwa, kanye netheminali yokulawula ukuthinta nezinye izingxenye, okwenza uhlelo luzinze futhi luthembekile.
Umshini wokumboza impushana usebenzisa ugesi omile ukuze ufafaze impushana yepulasitiki ekushiseleni komzimba wethangi, futhi impushana eqinile iyancibilika futhi yomiswe ngokushisisa kuhhavini ukuze yakhe ungqimba lwefilimu yokuvikela yepulasitiki (i-polyester noma i-epoxy resin) ekushiseleni.Ngenxa yokuthi i-powder ingakwazi ukumboza ngokuphelele futhi ngokulinganayo ama-burrs kanye nezindawo eziphakeme neziphansi kwi-weld ngokusho komumo othize we-weld ngesimiso se-electrostatic adsorption ngesikhathi sokufafaza, ingavikela kahle i-weld ekugqwaleni kokuqukethwe;
Ngesikhathi esifanayo, ngenxa yokuthi i-powder yepulasitiki inokumelana nokugqwala okuphezulu kuma-solvents amakhemikhali ahlukahlukene kanye nesibabule, i-asidi namaprotheni aphezulu ekudleni, ukufuthwa kwe-powder kufanelekile ezinhlobonhlobo zokuqukethwe okuhlukene;Futhi ngenxa yokuthi impushana eyeqile ngemva kokufuthwa kwempushana isebenzisa isimiso sokugaywa kabusha nokusetshenziswa kabusha, izinga lokusebenzisa impushana liphezulu, futhi iyinketho ekahle kakhulu yokuvikela i-weld okwamanje.
Uyini umshini wokuhlanganisa umthungo kanye nokusetshenziswa kwawo?
Ngemuva kwe-welding, ukuthungatha kwangaphakathi nangaphandle kufanele kuhlanganiswe ungqimba oluvikelayo oluhlala njalo, khona-ke umthungo we-weld ngeke ube nokugqwala.Umshini wokuhlanganisa we-lacquer we-seam omanzi uyi-collocation engahleliwe yezidingo ezihlukahlukene, umthungo wangaphakathi ungaba i-roller coating noma i-spray coating, i-seam ngaphandle ingaba i-roller enamathela, i-spray coating noma i-drop coating.Umshini wokuhlanganisa umphetho oseceleni usebenza ngezinto ezihlukahlukene ukuze ushise umthungo wamathini okudla, amathini eziphuzo namakani aerosol kanye neziqukathi zokupakisha zezimboni.I-coater ye-can kulula ukuyilungisa futhi ukusetshenziswa okuphansi kwe-lacquer.
Ngokusho kwesisombululo sokumboza, umshini wokugcoba i-lacquer uyaguquguquka, ngenxa yokugqoka kwangaphakathi, Singakwazi ukuyiklama njenge-spray noma i-roller coating, i-coating yangaphandle, ingaba i-roller coating noma i-drop coating.Umkhiqizi wethini angakhetha idivayisi efanelekile yokuhlanganiswa kwamahhala.
Isicelo:
Umshini wokumboza ungasetshenziswa kabanzi embonini yokukhiqiza insimbi, ukuvikela umthungo oseceleni oshiselwe ekugqwaleni nokugqwala.umshini ulungele:
1. General line can making
2. 3-piece ukudla can making
3. Aerosol can making
4. I-conical pail noma i-chemical pail making
5. Ukwenziwa kwepheyili lentamo noma i-solvent
6. Ukwenza ikani likapende
Imishini yokufutha idlala indima enkulu embonini yokukhiqiza amathini.Ngokuhlanganisa okuzenzakalelayo, amandla okuhlanganisa emisebenzi eminingi, idizayini ewonga amandla, ukulawula ikhwalithi, nobuchwepheshe bokuhlanganisa obusha, le mishini inikeza izixazululo zokukhiqiza ezisebenza kahle, ezithembekile nezincintisanayo zabakhiqizi bamathani.
Isomisi se-electromagnetic esheshayo
Uhlelo lokwelapha lokungeniswa noma umshini wokomisa we-can-body welding luyingxenye ebalulekile yomugqa womshini wokukhiqiza wokukhiqiza ukudla, isiphuzo, kanye nobisi lwempuphu.Isetshenziselwa ukomisa amathini ngemva kokumboza noma inqubo yokunyathelisa, ukuqinisekisa ukuphulukiswa okufanele nokunamathela kwezinto ezisetshenzisiwe.
Ukukhiqiza okuphelele kanye nekhwalithi yenqubo yokukhiqiza ithini.ngemuva (kwesistimu yokwelapha) amandla ayo omisa asebenzayo, ukulawula izinga lokushisa okunembile, umklamo ohlangene, ukonga amandla, nezici zokuphepha.
| Isivinini se-Conveyor | 5-30m/min | Ingakwazi ububanzi bobubanzi | 52-180 mm |
| Uhlobo lwe-Conveyor | I-flat chain drive | Ukupholisa umzila.ikhoyili | Akudingi amanzi/umoya |
| Ukushisa okusebenzayo | 800mm*6(30cpm) | Ukunikezwa okuyinhloko nomthwalo wamanje | 380V+N>10KVA |
| Uhlobo lokushisisa | Ukungeniswa | Ibanga lokuzwa | 5-20MM |
| Ukushisa Okuphezulu | 1KW*6(izinga lokushisa isethi) | Iphoyinti lokungeniswa | 40MM |
| Ukusetha imvamisa | 80KHz+-10KHz | Isikhathi sokungeniswa | 25Sec(410mmH,40CPM) |
| Electro.Radiation protective | Imbozwe ngonogada | Isikhathi sokuvuka(MAX) | Ibanga 5mm 6sec&280℃ |
| Ubukhulu(L*W*H) | 6300*700*1420mm | Isisindo sengqikithi | 850KG |
I-Changtai inohlu lwe-modular lwezinhlelo zokuphulukisa eziklanyelwe ukwenza lukhuni isendlalelo sokuvikela umphetho ngempumelelo.Ngokushesha ngemva kokusetshenziswa kwe-lacquer noma isendlalelo sokuvikela i-powder seam, i-canbody iya ukwelashwa kokushisa.Senze igesi ethuthukisiwe noma amasistimu okushisisa asetshenziswa ngokufakwa induction anokulawula izinga lokushisa okuzenzakalelayo namabhande okuhambisa ashintsheka ngesivinini.Zombili izinhlelo zokushisisa zitholakala ngomugqa noma ngomumo we-U.
Ukwakhiwa nokuhlanganisa ama-canbody
Canbody Inhlanganisela Machine
| Amandla okukhiqiza | 30-35cpm | Can Dia.ububanzi | 110-190 mm |
| Can ubude ububanzi | 110-350 mm | ukujiya | ≤0.4 |
| Amandla | 26.14kw | Ingcindezi yesistimu ye-pneumatic: | 0.3-0.5Mpa |
| Usayizi wesidluliseli ophakamisa umzimba | 2250*230*920mm | Faka usayizi wesihambisi | 1580*260*920mm |
| Usayizi womshini wokuhlanganisa | 2100*1500*2340mm | Isisindo sengqikithi | 4T |
| Ubukhulu bekhabhinethi kagesi | 700*450*1700mm | ||
Umshini wokuthunga we-automatic can
| umthamo wokukhiqiza | 35cpm |
| ububanzi be-diagonal | 50-190m |
| kungaba ukuphakama ububanzi | 80-350 mm |
| ukujiya | ≤0.35mm |
| amandla aphelele | 5.13KW*2 |
| ingcindezi yesistimu ye-pneumatic: | 0.5Mpa |
| usayizi wesigaba esingaphambili somthumeli | (2740*260*880mm)*2 |
| usayizi womshini wokuthunga | (1100*310*950mm)*2 |
| isisindo somshini wokuthunga | 2.5T*2 |
Umshini wethu we-Can reformer kanye nomshini wokwenza isimo somzimba ungafanelana nezinhlelo eziningi zokusebenza, okuhlanganisa ukuhlukanisa, ukubumba, ukugoqa izintamo, ukuvuleka, ukwenza ubuhlalu nokuthunga.Ngokusebenza kabusha okusheshayo, okulula, ahlanganisa ukukhiqiza okuphezulu kakhulu nekhwalithi ephezulu yomkhiqizo, kuyilapho enikeza amazinga aphezulu okuphepha kanye nokuvikela okusebenzayo kwama-opharetha.
Ekwenziweni kwe-Tin Can, umshini wokuhlanganisa,
ihlanganisa imisebenzi ye-Flanging, Beading And Seaming ngenqubo eyodwa.
Umshini wokuhlanganisa wokuphehla, wokuthunga nokuthunga uhlinzeka ngokusebenza okuhlangene okunemisebenzi eminingi kokukhiqiza amathini.Ingakwazi ukwenza izinqubo zokucwenga, ukwenza ubuhlalu, nokuthunga, ihlanganise izinyathelo eziningi emshinini owodwa, ithuthukise kakhulu ukusebenza kahle kokukhiqiza nokusebenza kahle.
Umhloli wokuvuza
| Kutholwe ububanzi bevolumu yomkhiqizo | 1-5L |
| Umfutho womoya wemishini | 4-6Ibha |
| Hlola ingcindezi | 10-15Kpa |
| Ukunemba kokutholwa | 0.17mm |
| Isivinini sokuthola | 30PCS/imizuzu |
| Isisindo Sedivayisi | 1500KG |
| Ubukhulu(L*W*H) | 3200mm*950mm*2200mm |
| Amandla okokufaka | 380v/50HZ |
Sihlinzeka ngabahloli abavuzayo babo bonke osayizi nobujamo bamathini kanye namapheya nezigubhu zabo bonke osayizi.
Uma iziqukathi zensimbi noma iziqukathi zepulasitiki ziqedwa ulayini wokwenza ithini, iziqukathi zifakwa emshinini wokuhlola ukuvuza, ovame ukubizwa ngokuthi umhloli we-can, i-pail tester noma ohlola imigqomo kuye ngento etholiwe.Umhloli wokuvuza uhlola futhi abone iziqukathi ngomoya, iziqukathi zingaphakelwa njengomugqa noma i-rotary.Emathini omugqa ojwayelekile noma amapheyili, ijubane lomugqa wokukhiqiza wekani aliphezulu kangako, kungcono ukusebenzisa ukwakheka komhloli wokuvuza okusemgqeni njengomugqa, futhi kumakani e-aerosol noma igumbi lesikhala esincane, kungcono ukusebenzisa umshini wokuhlola ikani elijikelezayo.
Isistimu ye-Palletizing
| Ubude bomsebenzi obufanele usayizi wephalethi | 2400mm |
| usayizi we-pallet ofanelekile | 1100mm×1400mm;1000mm x 1200mm |
| Amandla okukhiqiza | 300～1500 amathini/min |
| Usayizi wekani elisebenzayo | Ububanzi 50mm ~ 153mm, ukuphakama: 50mm ~ 270mm |
| Umkhiqizo osebenzayo | Zonke izinhlobo ze-tinplate can, ibhodlela lengilazi nebhodlela lepulasitiki |
| Ubukhulu | Ubude 15000mm (ngaphandle kokugoqa ifilimu)×ububanzi 3000mm×ubude 3900mm |
| Ukunikezwa kwamandla kagesi | 3×380V 7KW |
Ulayini wokukhiqiza wekani ngokuvamile uphetha nge-palletizer.Umugqa wokuhlanganisa i-pail ungenziwa ngendlela oyifisayo, okuzoqinisekisa ukuthi izitaki ezingafakwa kuphalethi ezinyathelweni ezilandelayo.Amanye amakhasimende athola abasebenzi ukuthi benze lo msebenzi.
Amathini okwenza ubuciko
1-5Lunxande can flow ishadi
Iphrofayela Yenkampani
Yaqalwa ngo-2007, uChengdu Changtai useneminyaka engu-20 esebenza emshinini wokwenza amakani, manje useyibhizinisi elithuthukile le-technol-ogy elinamalungelo obunikazi angaphezu kweshumi. ukwenza ucezu kanye nasekucwaningeni nasekusebenziseni i-optical, digital, ugesi emishinini yokufaka amathini.Ngokugunyazwa kwe-ISO9001, SGS kanye ne-BV, kwenze kube uhlobo lwemishini ekwaziwa kakhulu eShayina.
